The basis and standard for judging whether the dispenser is qualified?

2020-12-25

All equipment needs to be overhauled and qualified before leaving the factory. As a precision instrument, the glue dispenser has a stricter maintenance process. The general process is mainly divided into three steps: 1. The debugging process of the dispensing machine. 2. The verification and installation process before leaving the factory. 3. The commissioning process of the test machine to the merchant. And it must be accompanied by commodity-related certificates. The methods of judgment are listed here for your reference.


1. Maintenance requirements:


1. The appearance of the dispenser should not show mechanical damage and erosion that affect normal work and normal readings. The surface is painted smoothly, the thickness is average, and there is no impurities.


2 The internal components are firmly connected to the watch case, the wiring in the electric control cabinet is clean, the wiring number is complete, and there is no abnormal noise inside the equipment


3. The scales and numbers on the dial should be clear and without traces


4. The equipment can run by itself, the operation is not chaotic and reliable, there is no abnormal noise, it can run continuously for a week, and no terminal failure occurs.


5. Start the dispenser, the dispenser display normally displays the parameters, and the barometer shows no significant fluctuations.


6. Start the dispensing machine control button, the air outlet will rush out, and the action can be completed according to the set air out time and suck back time. No leaks


7. Dispensing performance can be continuously produced for more than 24 hours, the overall equipment is beautiful and generous, the layout is reasonable, and the parts of the equipment must not have leakage, water leakage, oil leakage, etc.


8. During the trial operation of the dispenser, there is no damage to important parts (except for human reasons). Important parts include solenoid valves, motors, oil motors, oil pumps, chains, oil cylinders, PLCs, and computers.


9. The products produced meet the contract requirements such as quality and beat (except for mold reasons).


2. All the technical data of the dispenser are ready


1. Dispenser operation and maintenance imitation list: overall equipment layout diagram, electrical schematic diagram, working principle diagram, pneumatic and hydraulic schematic diagram,


⒉Dispenser safety training materials, CD-ROM.


3. Spare parts list


4. Measuring instruments and meters shall provide a certificate of conformity for measurement


After the installation of the dispenser is completed, the trial production is carried out, and the system parameters are debugged at the same time during the trial production. After one month of trial production, both parties carried out formal overhaul of the dispenser, and quality issues that were not artificially damaged during the equipment adjustment period can be regarded as different products.


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